Multilayer Ceramic Package Capabilities

Electronic Products (EPI) is a powder-to-package, fully integrated HTCC technical ceramics and glass-to-metal package manufacturer. EPI uses a proprietary, advanced ceramics process to create multilayer microelectronic assemblies for harsh environments and conditions.

A multilayer circuit is a type of circuit board that has multiple layers of conductive material, separated by insulating layers. These layers are laminated together to form a single, unified structure. Multilayer circuits are used in a variety of electronic devices, including computers, smartphones, and other types of electronic equipment. They are preferred over single-layer circuits because they can provide more routing channels, reduce the size of the circuit, and improve the overall performance of the device. Multilayer circuits can have anywhere from two to ten or more layers, depending on the complexity of the circuit and the requirements of the device. EPI manufactures custom multilayer ceramic circuits for various applications that require high performance and microelectronic packaging.

HTCC Ceramic packages follow a multi-stage process to transform a ceramic powder into a tape form. The ceramic tape then follows an extensive process of punching, coating, printing and lamination to prepare it before firing and plating the ceramic package. Each ceramic package is manufactured using it’s own process with our extensive in-house equipment capabilities for maximum efficiency. From prototypes to full production, EPI can support a variety of production volumes.

Ceramic seals and packages give a high level of flexibility to create a microelectronic package in custom footprints while surviving harsh environments. The powder-to-package vertical integration business model allows EPI to control quality, lead-time, and costs to deliver products on time and within budget. Ceramic packages are manufactured in Newburyport, MA under an ISO 9001:2015 quality management system.

We can accept a simple print and most software formats for your prototype design. We are using Solidworks and DraftSight for designing hermetic ceramic packages. Partner with engineers that have mechanical, electrical, and material science expertise to design and manufacture your next requirement for a ceramic seal.

Multilayer Ceramic Package Capabilities

Overall Dimensions – inches [mm]

Standard Custom
Maximum Size (A x B) 2 x 2 [50.8 x 50.8] 3 x 3 [76.2 x 76.2]

Tolerance (As fired)

  • Overall (A & B)
  • Thickness (C & D)
  • Flatness

±1%, NLT ±.005 [0.127]
±10%, NLT ±.002 [0.051]
0.004/inch [.102/mm]

±0.5%, NLT ±.003 [0.076]
±7%, NLT ±.002* [0.051]
0.003/inch [.76/mm]

Number of Layers (C)

  • Tape Layer
  • Overall Thickness

2
0.010 to 0.060 [0.250 to 1.50] typ.

10
Up to 0.150 [4.00]

Cavity Depth 0.040 [1.00] typ. Up to 0.120 [3.00]

NLT -Not Less Than

Via & Conductor Dimensions (Tape Layers)

Standard ° Custom
A. Via Hole Diameter 0.010 [0.254] 0.006 [0.152]
B. Via Cover Dot Diameter 0.020 [0.508] 0.012 [0.305]
C. Via Center Spacing 3 x Θ 3 x Θ
D. Via Center Spacing 3 x Θ + G 3 x Θ + G
E. Via Center Spacing 3 x Θ + 2G + H 3 x Θ + 2G + H
F. Via Cover Dot to Line Clearance 0.012 [0.305] 0.008 [0.203]
G. Line Width 0.010 [0.254] min. 0.005 [0.127] min.
H. Line to Line Clearance 0.010 [0.254] min. 0.006 [0.152] min.
J. Line Center Spacing 0.020 [0.508] min. 0.011 [0.279] min.
K. Cavity to Via Center 3 x Θ 2.5 x Θ
L. Outside Edge to Via Center 4 x Θ 3 x Θ
M. Line to Outside Edge 0.020 [0.508] 0.015 [0.381]

° = Greater Dimension Available

Coated Via Hole Dimensions (Tape Layer)

Standard ° Custom
A. Closed Hole Diameter 0.020 [0.508] min. 0.015 [0.381] min.
B. Via Cover Dot Diameter 0.020 [0.508] 0.014 [0.356]
C. Open Hole Diameter 0.020 [0.508] min. 0.015 [0.381] min.
D. Via Cover Dot Diameter 0.020 [0.508] (Same as B.) 0.014 [0.356] (Same as B.)
E. Opening Diameter 0.020 [0.508] min. 0.015 [0.381] min.
F. Castellation (Chip Carrier) Θ0.020 [0.254] radius Θ0.015 [0.381] radius
G. Castellation (Chip Carrier) Θ0.020 [0.254] radius Θ0.015 [0.381] radius
H. Solid Via Diameter Θ0.006 – 0.15 [0.152 – 0.381] typ.

° = Greater Dimension Available

Material Properties and Plated Metallizations

Alumina and Aluminum Nitride Properties

92% Alumina (Al2O3) 94% Alumina (Al2O3) 99.8% Alumina (Al2O3) Zirconia Toughened Alumina (ZTA) Aluminum Nitride (AlN)
Color Black White White White Gray
Crystal Size (µm) 8 8 8 6 5
Water Absorption (%) 0 0 0 0 0
Density (g/cc) 3.67 3.67 3.91 4.3 3.3
Hardness (V) 12 13 15 14.5 11.5
Fracture Toughness (MPam^0.5) 3~4 4~5 3~4 6 3
Flexural Strength (MPa) 630 430 450 640 290
Modulus (GPa) 320 320 380 338 330
Compressive Strength (MPa) 1800 2200 2300 2800 2100
CTE (x10-6/°C) 7 7 6.5 6 4.5
Thermal Conductivity @25°C (W/mK) 20 25 30 25 180
Specific Heat (J/gK) 0.79 0.78 0.79 0.72
Dielectric Strength (KV/mm) 12 16 16 14 16
Dielectric Constant (@ 1MHz) 10 9.5 10 12.4 8.5
Dielectric Constant (@ 1GHz) 10 9.5 9.6 9.5 8.4
Dielectric Loss (@ 1MHz) 0.0013 0.003 0.001 0.005 0.005
Volume Resistivity >1014 1014 1014 1014 1014

Tungsten Properties

Tungsten
Bulk Modulus (GPa) 310
Shear Modulus (GPa) 161
Melting Point 3410°C ±30ºC
Boiling Point 5500ºC
CTE (x10-6/°C) 4.5
Adhesion 4.3K g/mm2 (6,000 psi)
Solder Leach 10 Cycles – No Degradation of Nickel Over Tungsten (30 Seconds Dipping Per Cycle in 60/40 @ 230°C)
Thermal Conductivity @25°C (W/mK) 150-160
Electrical Resistivity 5.5 x 10-8OΩ per cm
External Sheet Resistivity (plated) 5mΩ/square
Internal Sheet Resistivity 10mΩ-12mΩ/square